Difference between revisions of "Oil Stove"

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(New page: An efficient oil stove will burn some type of organic oil in an idea environment where the temperature and air (oxygen) supply is optimal. The goal is to burn the fuel in a complete combus...)
 
 
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== Oil as fuel ==
== Oil as fuel ==
Oil can be used as fuel for stoves, engines, lamps, and other applications. But the problem with oil is the high flash point, the phase from solid to gaseous form (vaporization). Compared to gasoline, with a flash point of -38 C, organic oils will has a considerable higher flash point, between 230-360 C.
Oil can be used as fuel for stoves, engines, lamps, and other applications. But the problem with oil is the high flash point, the phase from solid to gaseous form (vaporization). Compared to gasoline, with a flash point of -38 °C, organic oils will has a considerable higher flash point, between 230-360 °C.


Biodiesel can be made of organic oil, methanol, and a catalyst. The catalyst will help to make the reactions happen on a lower flash point and increase the combustion rate. Pure vegetable oil when vaporized will clog the pipes after awhile because of impurities and will damage the engine. Methanol, type of alcohol, will dissolve the oil and make it fluid and easier to ignite.
Biodiesel can be made of organic oil, methanol, and a catalyst. The catalyst will help to make the reactions happen on a lower flash point and increase the combustion rate. Pure vegetable oil when vaporized will clog the pipes after awhile because of impurities and will damage the engine. Methanol, type of alcohol, will dissolve the oil and make it fluid and easier to ignite.


== Build stove ==
A combustion reaction is splitting of one molecule into a set of other molecules. By applying oxygen and energy the bonds holding the molecule together can be broken down and transformed by oxidation into other molecules [http://en.wikipedia.org/wiki/Chemical_reaction Chemical reaction].
 
An important law in chemistry is La Chatelier's principle:
If the equilibrium of a system is disturbed by a change in one or more of the determining factors (as temperature,
pressure, or concentration) the system tends to adjust itself to a new equilibrium by counteracting as far as possible
the effect of the change. [http://dictionary.reference.com/browse/Le+Chatelier's+principle]
 
== Principles ==
Two main principles will be used to design the stove:
Two main principles will be used to design the stove:
* Rising heat to create a turbulence
* Rising heat to create a turbulence
* Heat to help the fuel to reach flash poin
* Heat to help the fuel to reach flash point
 
The heat released by the fire will create turbulence that can be used to control the flame through a conduit. By adjusting the inlet points the intensity of the flame can also be controlled. This can then be used to keep the temperature at a sufficient level while conserving fuel.
 
For a combustion be complete the supply of air has to be optimal and the temperature surrounding the combustion should be on level with the flash point. Using both metal rods and ceramic bricks as heat storage, the temperature should stabilize inside the stove and help the combustion. The flash point of a flammable liquid is the lowest temperature at which there can be enough flammable vapor to ignite, when an ignition source is applied [http://en.wikipedia.org/wiki/Flash_point]. Rapeseed oil, a.k.a Canola oil, has a flash point of 327 °C [http://en.wikipedia.org/wiki/Flash_point#Examples_of_flash_points].
 
For optimal efficiency and heat transfer, the kettle will be placed right on top of the exhaust conduit.
 
== Building stove ==
The burner and conduit will be two separate pieces. This makes it easy to ignite and refill the burner.
 
=== Equipment ===
Conduit:
* 2x Large cans
* 1x Small can
* 1x Garden netting
 
Burner:
* 1x Small can
* 1x Medium can
* 2x Circular copper sheets
* 1x Threaded rod
* 24x M6 nuts
 
=== Build ===
==== Conduit ====
Cut a hole in the middle on the bottom of the large can to fit the small can.
 
[[Image:Oil_stove_large_can_hole.jpg|300px]]
 
Remove the bottom of the small can to create the conduit and insert it into the hole on the large can to see if it fits.
 
[[Image:Oil_stove_small_remove_bottom.jpg|300px]]
 
Cut out a circle of the garden netting, place it on top of the small cap and mark around edge of the netting. Cut snippets around the edge just close to the marked edge and bend the flips down around the edge of the small cap. Creating a cap. Insert the can and netting into the large can.
 
[[Image:Oil_stove_small_can_netting.jpg|300px]] [[Image:Oil_stove_small_can_netting_closeup.jpg|300px]]
 
To create the air inlet, cut out four squares on each side of the large can. Find another similar sized can and cut four large squares to use as inlet doors.
 
[[Image:Oil_stove_large_can_air_inlet_cut.jpg|300px]] [[Image:Oil_stove_large_can_air_inlet_size.jpg|300px]]
 
Drill 4 holes for each air inlet and use 1 bolt, 3 washers, and 1 nut to fasten the inlet door.
 
[[Image:Oil_stove_large_can_air_inlet_door.jpg|300px]] [[Image:Oil_stove_large_can_air_inlet_doors_inside.jpg|300px]]
 
==== Burner ====
Split the other small can in two, right in the middle.
 
[[Image:Oil_stove_small_can_split.jpg|300px]]
 
Do the same on the medium can, but this time 3/4th down.
 
[[Image:Oil_stove_medium_can_split.jpg|300px]]
 
To make the heater, drill 8 holes in two of the circular sheets and a set of larger holes for the wick. Cut the threaded rod to right lengths, they should reache near the top of the conduit. The heat from the fire will transfer via the rod and increase the temperature of the oil.
 
[[Image:Oil_stove_copper_threaded_rods.jpg|300px]] [[Image:Oil_stove_small_can_copper_threaded_rods_inserted.jpg|300px]]
 
To mount the small can on top of the medium can, drill 4 holes on top of the medium can to fit the small can inside the square. Screw 4 bolts into the holes. Notice that the small can with the oil and wick does not touch the medium can, this limits heat loss to the metal below.
 
[[Image:Oil_stove_medium_can_mount_screws.jpg|300px]]
 
==== Complete Stove ====
This is the complete stove with the conduit and burner.
 
[[Image:Oil_stove_complete_overview.jpg|300px]] [[Image:Oil_stove_complete_burner_conduit.jpg|300px]]
 
Last thing to do is to insert the wick and fill the burner with Canola/Rapeseed oil.
 
[[Image:Oil_stove_complete_wick.jpg|300px]] [[Image:Oil_stove_complete_wick_oiled.jpg|300px]]
 
== Alt. build ==
This is a alternate build a friend of mine made. It features a door and a larger conduit.
 
[[Image:Oil_stove_alternate_build_overview.jpg|300px]] [[Image:Oil_stove_alternate_build_door.jpg|300px]]
 
[[Image:Oil_stove_alternate_build_netting.jpg|300px]] [[Image:Oil_stove_alternate_build_burner.jpg|300px]]
 
== Measurements ==
The first test burn were a lot more powerful than anticipated. The flame reached 30-40 cm into the air. The cause was too much wick and ignition surface. Removing half the wicks made the burn more controlled.
 
* [http://www.youtube.com/watch?v=nQaqZCZfoRE Excessive flames video] - Youtube
 
== Report ==


== References ==
== References ==
* [http://www.biodiesel-fuel.co.uk/how-to-make-biodiesel/ How to Make Biodiesel Fuel - An Overview]
* [http://www.biodiesel-fuel.co.uk/how-to-make-biodiesel/ How to Make Biodiesel Fuel - An Overview]
* [http://en.wikipedia.org/wiki/Chemical_reaction Chemical reaction]
* [http://dictionary.reference.com/browse/Le+Chatelier%27s+principle Le Chatelier's principle]
* [http://wwwchem.csustan.edu/chem1102/vegoil.htm The Enthalpy of Combustion of Vegetable Oil]
* [http://en.wikipedia.org/wiki/Vegetable_oil_used_as_fuel Vegetable oil used as fuel]
* [http://en.wikipedia.org/wiki/Flash_point Flash point]
* [http://en.wikipedia.org/wiki/Heat_of_vaporization Enthalpy of vaporization]
* [http://en.wikipedia.org/wiki/List_of_vegetable_oils List of vegetable oils]

Latest revision as of 18:23, 6 October 2009

An efficient oil stove will burn some type of organic oil in an idea environment where the temperature and air (oxygen) supply is optimal. The goal is to burn the fuel in a complete combustion.

Oil as fuel

Oil can be used as fuel for stoves, engines, lamps, and other applications. But the problem with oil is the high flash point, the phase from solid to gaseous form (vaporization). Compared to gasoline, with a flash point of -38 °C, organic oils will has a considerable higher flash point, between 230-360 °C.

Biodiesel can be made of organic oil, methanol, and a catalyst. The catalyst will help to make the reactions happen on a lower flash point and increase the combustion rate. Pure vegetable oil when vaporized will clog the pipes after awhile because of impurities and will damage the engine. Methanol, type of alcohol, will dissolve the oil and make it fluid and easier to ignite.

A combustion reaction is splitting of one molecule into a set of other molecules. By applying oxygen and energy the bonds holding the molecule together can be broken down and transformed by oxidation into other molecules Chemical reaction.

An important law in chemistry is La Chatelier's principle:

If the equilibrium of a system is disturbed by a change in one or more of the determining factors (as temperature, 
pressure, or concentration) the system tends to adjust itself to a new equilibrium by counteracting as far as possible 
the effect of the change. [1]

Principles

Two main principles will be used to design the stove:

  • Rising heat to create a turbulence
  • Heat to help the fuel to reach flash point

The heat released by the fire will create turbulence that can be used to control the flame through a conduit. By adjusting the inlet points the intensity of the flame can also be controlled. This can then be used to keep the temperature at a sufficient level while conserving fuel.

For a combustion be complete the supply of air has to be optimal and the temperature surrounding the combustion should be on level with the flash point. Using both metal rods and ceramic bricks as heat storage, the temperature should stabilize inside the stove and help the combustion. The flash point of a flammable liquid is the lowest temperature at which there can be enough flammable vapor to ignite, when an ignition source is applied [2]. Rapeseed oil, a.k.a Canola oil, has a flash point of 327 °C [3].

For optimal efficiency and heat transfer, the kettle will be placed right on top of the exhaust conduit.

Building stove

The burner and conduit will be two separate pieces. This makes it easy to ignite and refill the burner.

Equipment

Conduit:

  • 2x Large cans
  • 1x Small can
  • 1x Garden netting

Burner:

  • 1x Small can
  • 1x Medium can
  • 2x Circular copper sheets
  • 1x Threaded rod
  • 24x M6 nuts

Build

Conduit

Cut a hole in the middle on the bottom of the large can to fit the small can.

Oil stove large can hole.jpg

Remove the bottom of the small can to create the conduit and insert it into the hole on the large can to see if it fits.

Oil stove small remove bottom.jpg

Cut out a circle of the garden netting, place it on top of the small cap and mark around edge of the netting. Cut snippets around the edge just close to the marked edge and bend the flips down around the edge of the small cap. Creating a cap. Insert the can and netting into the large can.

Oil stove small can netting.jpg Oil stove small can netting closeup.jpg

To create the air inlet, cut out four squares on each side of the large can. Find another similar sized can and cut four large squares to use as inlet doors.

Oil stove large can air inlet cut.jpg Oil stove large can air inlet size.jpg

Drill 4 holes for each air inlet and use 1 bolt, 3 washers, and 1 nut to fasten the inlet door.

Oil stove large can air inlet door.jpg Oil stove large can air inlet doors inside.jpg

Burner

Split the other small can in two, right in the middle.

Oil stove small can split.jpg

Do the same on the medium can, but this time 3/4th down.

Oil stove medium can split.jpg

To make the heater, drill 8 holes in two of the circular sheets and a set of larger holes for the wick. Cut the threaded rod to right lengths, they should reache near the top of the conduit. The heat from the fire will transfer via the rod and increase the temperature of the oil.

Oil stove copper threaded rods.jpg Oil stove small can copper threaded rods inserted.jpg

To mount the small can on top of the medium can, drill 4 holes on top of the medium can to fit the small can inside the square. Screw 4 bolts into the holes. Notice that the small can with the oil and wick does not touch the medium can, this limits heat loss to the metal below.

Oil stove medium can mount screws.jpg

Complete Stove

This is the complete stove with the conduit and burner.

Oil stove complete overview.jpg Oil stove complete burner conduit.jpg

Last thing to do is to insert the wick and fill the burner with Canola/Rapeseed oil.

Oil stove complete wick.jpg Oil stove complete wick oiled.jpg

Alt. build

This is a alternate build a friend of mine made. It features a door and a larger conduit.

Oil stove alternate build overview.jpg Oil stove alternate build door.jpg

Oil stove alternate build netting.jpg Oil stove alternate build burner.jpg

Measurements

The first test burn were a lot more powerful than anticipated. The flame reached 30-40 cm into the air. The cause was too much wick and ignition surface. Removing half the wicks made the burn more controlled.

Report

References