Solar Panel Charging: Difference between revisions

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* Solar Cell - photovoltaic module, converts sunlight to electric current, provides approx. 0.5V each
* Solar Cell - photovoltaic module, converts sunlight to electric current, provides approx. 0.5V each
** Sizes: 6x6-inches, 5x5-inches
** Typical cells: 6x6-inches at 4.8W, 5x5-inches at 3.2W
* Solar Tabbing Wire - connects modules into strings - multiple cells connected together, e.g. 9 cells provides 4.5V  (0.5V x 9)
* Solar Tabbing Wire - connects modules into strings - multiple cells connected together, e.g. 9 cells provides 4.5V  (0.5V x 9)
* Bus Wire - forms an "S"-shape and connects the strings into an panel, e.g. 4 strings provides 18V (4.5V x 4)
* Bus Wire - forms an "S"-shape and connects the strings into an panel, e.g. 4 strings provides 18V (4.5V x 4)

Revision as of 22:38, 1 June 2016

Basics about solar panel battery charging.

Panels

Monocrystalline panels are regarded as being the most efficient panel technology. Second to Polycrystalline panels.

Common configurations of individual panels:

  • 100W - common
  • 120W
  • 150W - common
  • 160W

Arrays are usually build by parallel installation of multiple of the same panel type, e.g. 10x150W panels is a 1500W or 1.5kW array.

Some cheap flexible panels:

Solar controllers

There are two kinds of controllers; MPPT and PWM charging mode, with the former being the preferred one on larger (>50W) setups.

A reasonable decent solar controller starts at 50USD, for a 10 to 30A 12V setup. A 30A controller can handle up to 30 x 12 = 360W of solar panels connected to the input.

Batteries

Using regular 12V or 24V batteries makes it simple to get locally.

Building solar panels

It is possible to build a large solar panel from scratch. You only need to get the individual parts, which is really not that much or hard to put together.

  • Solar Cell - photovoltaic module, converts sunlight to electric current, provides approx. 0.5V each
    • Typical cells: 6x6-inches at 4.8W, 5x5-inches at 3.2W
  • Solar Tabbing Wire - connects modules into strings - multiple cells connected together, e.g. 9 cells provides 4.5V (0.5V x 9)
  • Bus Wire - forms an "S"-shape and connects the strings into an panel, e.g. 4 strings provides 18V (4.5V x 4)
  • Flux Pen - makes it easier to solder the tabbing and bus wire
  • Encapsulation Film - seals the front and back of the solar cells in a vacuum
  • Backing Sheet - works as an insulator and protects the back of the panel, usually a multilayer laminate
  • Mounting Frame - makes it easier to mount the panel to a roof or other installation infrastructure
  • Junction Box - connects the two bus ends to screw terminals
  • Cable - makes it easier to weatherproof and connect multiple panels together, e.g. in series (higher voltage) or parallel (more current)
  • Diode - when panels are installed in parallel and one is damaged, a bypass diode allows the other panels to still work, also blocks reverse current flow