Difference between revisions of "ESP8266 Controlled Door Operator"

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== Build ==  
== Build ==  
For this to be a one day build, I had to take some shortcuts to save time. The build is fully functional, but it might not look visually pleasing.
For this to be a one day build, I had to take some shortcuts to save time. The build is fully functional, but it might not look visually pleasing.
Everything was wrapped and isolated before being installed.


[[Image:Door_operator_build1.jpg|500px]] [[Image:Door_operator_build2.jpg|500px]]
[[Image:Door_operator_build1.jpg|500px]] [[Image:Door_operator_build2.jpg|500px]]

Revision as of 23:29, 21 November 2015

Door operator swing door.jpg

At our office building, there is a Dorma Automatic Swing Door Operator which is normally engaged by a push button next to the door frame and also wirelessly from the hall way end of the door.

Pressing and waiting for the door to open is unbearable, therefore I made the decision to add a third option to the mix; operating it wirelessly from my mobile phone using the web browser.

Digital switch

The way the existing wired and wireless buttons are wired on the automatic door operator is fairly simple, just ground and a control signal which is pulled high (24V). Pull this control line low and the door will engage and begin to swing open.

Adding a third option is just a matter of adding a transistor between the control signal and ground; and having a controller toggle the transistor when needed.

Schematic

Door operator schematic.png

The system is based on a 3.3V regulator (although I used my own ESP8266 breakout board which has a 3.3V regulator, connected to a 5V regulator capable of handling 24V in), the main ESP8266-ESP01 board and a pair of PNP and NPN transistors.

Build

For this to be a one day build, I had to take some shortcuts to save time. The build is fully functional, but it might not look visually pleasing.

Everything was wrapped and isolated before being installed.

Door operator build1.jpg Door operator build2.jpg

Code

The code is based on Lua for the NodeMCU firmware. Programmed using LuaLoader via a 3.3V FTDI USB adapter.

This code is based on a simple web server and modified to wait 500ms before releasing the pull-low toggleT.

wifi.setmode(wifi.STATION)
wifi.sta.config("WIFISSID","WIFIPASSWD")
print(wifi.sta.getip())
led1 = 3
led2 = 4
gpio.mode(led1, gpio.OUTPUT)
gpio.write(led1, gpio.LOW);
gpio.mode(led2, gpio.OUTPUT)
gpio.write(led2, gpio.LOW);
srv=net.createServer(net.TCP)
srv:listen(80,function(conn)
    conn:on("receive", function(client,request)
        local buf = "";
        local _, _, method, path, vars = string.find(request, "([A-Z]+) (.+)?(.+) HTTP");
        if(method == nil)then
            _, _, method, path = string.find(request, "([A-Z]+) (.+) HTTP");
        end
        local _GET = {}
        if (vars ~= nil)then
            for k, v in string.gmatch(vars, "(%w+)=(%w+)&*") do
                _GET[k] = v
            end
        end
        buf = buf.."HTTP/1.1 200 OK\nCache-Control: no-cache, no-store, must-revalidate\nPragma: no-cache\nExpires: 

0\n\n";
        buf = buf.."<html><head><title>ESP8266 Srv</title></head><body><h1>ESP8266 Web Server</h1>";
        buf = buf.."<p>GPIO0 <a href=\"?pin=ON1\"><button>ON</button></a> <a 

href=\"?pin=OFF1\"><button>OFF</button></a></p>";
        buf = buf.."<p>GPIO2 <a href=\"?pin=ON2\"><button>ON</button></a> <a 

href=\"?pin=OFF2\"><button>OFF</button></a></p>";
        buf = buf.."</body></html>";
        local _on,_off = "",""
        if(_GET.pin == "ON1")then
          gpio.write(led1, gpio.HIGH);
          tmr.delay(500000);
          gpio.write(led1, gpio.LOW);
          elseif(_GET.pin == "OFF1")then
              gpio.write(led1, gpio.LOW);
              elseif(_GET.pin == "ON2")then
        	  gpio.write(led2, gpio.HIGH);
        	  tmr.delay(500000);
		  gpio.write(led2, gpio.LOW);
                  elseif(_GET.pin == "OFF2")then
                      gpio.write(led2, gpio.LOW);
                  end
                  client:send(buf);
                  client:close();
                  collectgarbage();
                  end)
end)

Installed

The installation process is as simple as it get. Just figure out how the existing buttons are wired and find a power&gnd lane to power everything. Luckly, the wireless module for the door was also powered by 24V so all three necessary pins were next to each other. To easy removal, I did not screw the wires into the block but just stuck them into the right terminal.

Door operator installed.jpg Door operator installed2.jpg

There was lots of room in the back of the unit to mount everything. This is the area where the cables from the buttons and sensors came in, so just a little re-jiggling was needed.

Working

This shows the screen of an iPhone connected to the webserver. Opening the door is as easy as just toggling the button. By making a shortcut on the home-screen directly to the toggling URL makes it even easier to engage.

Door operator iphone webbrowser.png

References